我們先要了解一個基本問題,什么是模具成本,模具成本是模具材料成本加上加工費和稅金的總和。當然,還有人工成本。可以認為人工成本包含在加工技術(shù)成本中。當然,還有一些工業(yè)設計成本。那么該如何節(jié)省模具生產(chǎn)的成本呢?下面和濟南模具制造廠家一起來了解一下吧!
We must first understand a basic problem, what is the mold cost, mold cost is the sum of mold material cost plus processing fees and taxes. Of course, there are also labor costs. It can be considered that the labor cost is included in the processing technology cost. Of course, there are also some industrial design costs. So how to save the cost of mold production? The following and Jinan mold manufacturers to understand it!
1、產(chǎn)品設計是否可以合理,如何發(fā)展成為影響模具成本的很重要的因素。如果產(chǎn)品結(jié)構(gòu)設計不合理,對于模具企業(yè)來說,就是一種很糟糕的情況。使所設計的產(chǎn)品盡可能選擇適合模具工程,不要增加模具生產(chǎn)的難度和成本。
1. Whether the product design can be reasonable and how to develop become a very important factor affecting the mold cost. If the product structure design is unreasonable, it is a very bad situation for mold enterprises. So that the design of products as far as possible to choose suitable for mold engineering, do not increase the difficulty and cost of mold production.
2、產(chǎn)品設計變更模具。模具制造廠家經(jīng)常會遇到這樣的情況,在一個項目中,模具剛剛設計好,模架剛訂購回來,客戶的設計變更通知就會來,如果是小的變更,不影響模具的整體結(jié)構(gòu)是沒關(guān)系的。有時改變嚴重,產(chǎn)品的形狀發(fā)生變化,甚模具框架需要重新排序。成本會大大增加。因此,設計變更應盡量減少。
2. Product design change mold. Mold manufacturers often encounter such a situation. In a project, the mold has just been designed and the mold base has just been ordered. The customer's design change notice will come. If it is a small change, it doesn't matter if it doesn't affect the overall structure of the mold. Sometimes the change is serious, the shape of the product changes, and even the mold frame needs to be reordered. The cost will increase greatly. Therefore, design changes should be minimized.
3、模具設計是否完善,模具設計的合理性和可加工性,有很多模擬方法,如模具流動分析、模具結(jié)構(gòu)動態(tài)分析、試制產(chǎn)品與設計產(chǎn)品的三維對比分析等,可以控制模具設計不合理造成的成本不斷增加。
3. There are many simulation methods, such as mold flow analysis, mold structure dynamic analysis, three-dimensional comparative analysis between trial product and designed product, to control the increasing cost caused by unreasonable mold design.
4、控制試模次數(shù)。很多模具制造廠家都是從接到訂單到模具合格后發(fā)往客戶的天數(shù)來計算模具加工費的。如果模具經(jīng)過多次試驗后仍不能交付,除了合同規(guī)定的罰款外,模具在工廠停留的天數(shù)越多,加工費就越高。當然,模具試用的成本也是比較高的。
4. Control the times of mold test. Many mold manufacturers calculate the mold processing fee from the number of days from receiving the order to passing the mold to the customer. If the mold can not be delivered after many tests, in addition to the penalty stipulated in the contract, the more days the mold stays in the factory, the higher the processing fee. Of course, the cost of mold trial is relatively high.
以上就是濟南模具制造廠家給您介紹的模具制作如何控制成本,如果你還想了解其他方面的內(nèi)容,歡迎來咨詢我們。
The above is Jinan mold manufacturers to introduce you how to control the cost of mold making, if you want to know other aspects of the content, welcome to consult us.